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Evidence Guide: PMBTECH405 - Repair damaged fibre-composites structures

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

PMBTECH405 - Repair damaged fibre-composites structures

What evidence can you provide to prove your understanding of each of the following citeria?

Assess the product and damage

  1. Determine scope of repair required, such as either to original manufacturer specifications or other needs
  2. Select appropriate repair technique
  3. Consult testing reports giving recommended areas to be repaired and extent of damage if available
Determine scope of repair required, such as either to original manufacturer specifications or other needs

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Select appropriate repair technique

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Consult testing reports giving recommended areas to be repaired and extent of damage if available

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Make repairs

  1. Examine the accessibility of the damaged section(s)
  2. Identify cosmetic repair areas and structural repair areas
  3. Consult original manufacturer's manual or structural repairs manual where available
  4. Consult product release documentation and insurance company requirements if available
  5. Prepare and clean up the product prior to commencing the actual repair
  6. Make partial mould or prepare insert moulding as required for the type of repair
  7. Expose bonding surfaces, and/or structural anchor points, using tapered sanding techniques as determined
  8. Rebuild the damaged area and finish surfaces to required standard
  9. Take samples for testing and inclusion with documentation as required
Examine the accessibility of the damaged section(s)

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Identify cosmetic repair areas and structural repair areas

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Consult original manufacturer's manual or structural repairs manual where available

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Consult product release documentation and insurance company requirements if available

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Prepare and clean up the product prior to commencing the actual repair

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Make partial mould or prepare insert moulding as required for the type of repair

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Expose bonding surfaces, and/or structural anchor points, using tapered sanding techniques as determined

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Rebuild the damaged area and finish surfaces to required standard

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Take samples for testing and inclusion with documentation as required

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Document the repair

  1. Raise repair documentation for costing, legal and insurance requirements as required
  2. Complete other documentation and records required
Raise repair documentation for costing, legal and insurance requirements as required

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Complete other documentation and records required

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Assess the product and damage

1.1

Determine scope of repair required, such as either to original manufacturer specifications or other needs

1.2

Select appropriate repair technique

1.3

Consult testing reports giving recommended areas to be repaired and extent of damage if available

2

Make repairs

2.1

Examine the accessibility of the damaged section(s)

2.2

Identify cosmetic repair areas and structural repair areas

2.3

Consult original manufacturer's manual or structural repairs manual where available

2.4

Consult product release documentation and insurance company requirements if available

2.5

Prepare and clean up the product prior to commencing the actual repair

2.6

Make partial mould or prepare insert moulding as required for the type of repair

2.7

Expose bonding surfaces, and/or structural anchor points, using tapered sanding techniques as determined

2.8

Rebuild the damaged area and finish surfaces to required standard

2.9

Take samples for testing and inclusion with documentation as required

3

Document the repair

3.1

Raise repair documentation for costing, legal and insurance requirements as required

3.2

Complete other documentation and records required

Required Skills and Knowledge

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Assess the product and damage

1.1

Determine scope of repair required, such as either to original manufacturer specifications or other needs

1.2

Select appropriate repair technique

1.3

Consult testing reports giving recommended areas to be repaired and extent of damage if available

2

Make repairs

2.1

Examine the accessibility of the damaged section(s)

2.2

Identify cosmetic repair areas and structural repair areas

2.3

Consult original manufacturer's manual or structural repairs manual where available

2.4

Consult product release documentation and insurance company requirements if available

2.5

Prepare and clean up the product prior to commencing the actual repair

2.6

Make partial mould or prepare insert moulding as required for the type of repair

2.7

Expose bonding surfaces, and/or structural anchor points, using tapered sanding techniques as determined

2.8

Rebuild the damaged area and finish surfaces to required standard

2.9

Take samples for testing and inclusion with documentation as required

3

Document the repair

3.1

Raise repair documentation for costing, legal and insurance requirements as required

3.2

Complete other documentation and records required

Evidence required to demonstrate competence in this unit must be relevant to and satisfy the requirements of the elements and performance criteria and demonstrate the ability to:

read and interpret insurance documentation, technical information, product specifications, material labels and safety data sheets (SDS)

assess product damage, accessibility repair options and costs

determine materials and process that will meet repair requirements, including:

cosmetic damage

structural damage

confirm suitability of combination of materials and process to meet requirements

prepare for and make repairs

apply technical knowledge to recognise, anticipate and rectify quality, materials and process problems within area of responsibility

make adjustments to remedy faults and non-conformity

identify hazards and apply relevant hazard controls

communicate effectively with team/work group and supervisors

take samples

complete workplace records.

Must provide evidence that demonstrates knowledge relevant to their job sufficient to fulfil their job role, including knowledge of:

repair techniques, including:

surface and part preparation

laminating, reinforcing and strengthening techniques

filling and joining techniques

surface preparation for paint, gelcoat and flowcoat

detailing for customer delivery

rectification procedures for repair of marine, automotive, aerospace, industrial and architectural mouldings

factors which may affect product quality or production output and appropriate remedies

characteristics of materials and their behaviour in relation to process conditions and stages of production

critical materials properties and process variables in relation to the process requirements and the end product

material and equipment conditions which may lead to ou-of-specification production

impact of variations in raw materials and equipment operation in relation to final product

changes to materials at various stages of production

quality requirements at each production stage

routine and non-routine problems that may arise, the range of possible causes and appropriate actions

organisation procedures relevant to the work environment/job role

hierarchy of control

hazards that may arise in the job/work environment and:

their possible causes

potential consequences

appropriate risk controls.

Range Statement

This field allows for different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Regulatory framework

The latest version of all legislation, regulations, industry codes of practice and Australian/international standards, or the version specified by the local regulatory authority, must be used.

Applicable legislation, regulations, standards and codes of practice include:

health, safety and environmental (HSE) legislation, regulations and codes of practice relevant to the workplace, manual handling, hazardous materials

Australian/international standards relevant to the materials being used and products being made

any relevant licence and certification requirements.

All operations to which this unit applies are subject to stringent HSE requirements, which may be imposed through state/territory or federal legislation, and these must not be compromised at any time. Where there is an apparent conflict between performance criteria and such requirements the legislative requirements take precedence.

Procedures

All operations must be performed in accordance with relevant procedures.

Procedures are written, verbal, visual, computer-based or in some other form, and include one or any combination of:

manufacturer supplied structural repair manuals

release documentation, legal and insurance procedures for fibre reinforced plastic

technical specifications

technical drawings

emergency procedures

work instructions

standard operating procedures (SOPs)

safe work method statements (SWMS)

formulas/recipes

batch sheets

temporary instructions

any similar instructions provided for the smooth running of the plant.

Tools and equipment

Tools and equipment include:

hand tools used in the process

hoists/lifting equipment not requiring any special permits or licences

manual handling aids, such as hand carts and trolleys

relevant personal protective equipment (PPE).

Hazards

Hazards must be identified and controlled. Identifying hazards requires consideration of:

fumes/vapours

weight, shape, volume of materials to be handled

hazardous products and materials

rotational equipment or vibration

sharp edges, protrusions or obstructions

slippery surfaces, spills or leaks

smoke, dust or other atmospheric hazards

high temperatures

electricity

gas

gases and liquids under pressure

structural hazards

equipment failures

machinery, equipment and product mass

other hazards that might arise.